Allocation Methods for Efficient Work Order Management

By | March 5, 2024

In Sage X3, a work order is a document that is used to plan and track the production of items in a manufacturing or production environment. Work orders are an essential part of the manufacturing process that can be the “Manual,” “Global,” and “Detailed” allocation methods are options you can choose when allocating materials to a work order. These methods determine how materials are assigned to the work order, and they differ in terms of flexibility and automation.

To find allocation methods use path as :

Manual_allocation_methods
Fig01: Manual_allocation_methods

1. Manual Allocation:

          After creating a work order with the Manual allocation method, the Allocation field will initially display “Not allocated.” To complete it, you need to manually select either the Global or Detailed method by clicking the Allocation button in the top right corner, as display in fig 1.1

To find the work order screen use path as :

All -> Manufacturing -> Planning -> Work order

After creating work order
Fig1.1: After creating work order

To complete the allocation, click the Allocation button in the top right corner, choose either the Global or Detailed allocation system, then click Allocate. This action will mark the allocation as complete, as shown in fig 1.2

Allocation screen after click on allocate.
Fig1.2: Allocation screen after click on allocate.

After the above process it will make allocation type from “Not allocated” to “Complete”, as shown in fig 1.3

After manually allocating method to work order
Fig1.3: After manually allocating method to work order

2. Automatic (Global)

          In the global allocation method, materials are assigned to the work order automatically using pre-established rules and criteria. These allocation rules are configured ahead of time, and when you create the work order, the system automatically applies these rules.

          To implement this, simply switch the allocation method to “Automatic (Global)” during the work order entry transaction, as shown in Figure 2.1

Allocation methods_automatic
Fig2.1: Allocation methods_automatic

Once a work order is created with the allocation method set to “Automatic (Global),” the system will automatically generate the work order and mark the allocation as complete, as shown in Figures 2.2 and 2.3

After creating work order.
Fig2.2: After creating work order.
After creating work order.
Fig2.3: After creating work order.

NOTE :

          With the “Automatic (Global)” allocation method, you have the flexibility to switch to “Automatic (Detailed)” if needed. However, it’s important to note that once a work order is created with the “Automatic (Detailed)” allocation method, you cannot make any changes in the allocation method.

          To make changes when the allocation method is set as “Automatic (Global),” you can simply click on the Allocation button, select the desired allocation method if necessary, and then click on the “Allocate” button. This action will apply the selected allocation method to the work order, as shown in fig 2.4

The allocation screen appears after clicking the Allocate button.
Fig2.4: The allocation screen appears after clicking the Allocate button.

Once you’ve made changes to the allocation type, such as switching it to “Detailed,” the allocation method will reflect this adjustment as “Detailed,” as illustrated in Figure 2.5.

After modifying the allocation type.
Fig2.5: After modifying the allocation type.

3. Automatic (Detailed) :

         In the Detailed allocation method, materials are assigned to the work order automatically and it will display allocation as completed after creating work order

          To implement this, simply switch the allocation method to “Automatic (Detailed)” during the work order entry transaction, as shown in Figure 3.1

Allocation method
Fig3.1: Allocation method

Once a work order is created with the allocation method set to “Automatic (Detailed),” the system will automatically generate the work order and mark the allocation as complete, as shown in Figures 3.2 and 3.3

After creating the work order.
Fig3.2: After creating the work order.
After creating the work order.
Fig3.3: After creating the work order.

1.    Manual Allocation is the most manual and flexible method, where you manually select and assign materials.

 2.   Global Allocation provides some automation by applying predefined rules but still allows for customization through rule configuration.

 3.   Detailed Allocation offers granular control at the component level, allowing you to specify exact quantities of materials for each component in the work order.

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